Download 1. Read all warnings and instructions completely and carefully before you begin. 2. Check to make sure the kit is complete (refer to the Parts List, section E). 3. Only install this kit on the vehicle for which it is intended. If anytime during the installation you encounter something different from what is outlined in the instructions, call technical support at (928) 636-0979. 4. Park the vehicle on a clean, dry, flat, level surface and block the tires so the vehicle cannot roll in either direction. 5. Disconnect both battery cables. Disconnect the negative cable (1) first, then the positive cable (2) from the battery (3). 6. Remove cover (4) and airbag “SIR” fuse (5) from fuse panel (6).Get ready to install the kit. 1. Remove the grille. a. Remove ten pull clips (7) and grille (8) from core support (9). b. Remove two turn signal lamps (10) from turn signal housings (11). c. If so equipped, remove two wire harness connectors (12) from running lights (13). Remove grille from vehicle. 2. Remove the front bumper. a. Measure distance between the front bumper (14) and front fenders (15). Record measure- ment. b. Loosen two bolts (16) from front bumper side brackets (17) and front bumper (14). c. Remove four bolts (18) from front bumper side brackets (17) and frame (19). d. Remove four bolts (20) and front bumper (14) from frame (19). e. Remove four pull clips (21) and plastic air scoop (22) from core support (9). f. Remove four bolts (23) and two tow hooks (24) from frame (19). g. Remove six bolts (25), washers (26), and plastic cover (27) from frame (19). h. Remove two shoulder bolts (28) and oil filter bracket (29) from core support (9). 3. Under the hood. a. Four cylinder only (not pictured) – Remove two clamps and two flexible air duct hoses from air duct on top of radiator. Remove air duct from radiator by pulling straight up on duct. b. Remove vent hose (30) from clip (31) and upper fan shroud (32). c. Remove seven bolts (33) and upper fan shroud (32) from core support (9), and lower fan shroud (34). d. Pull up on lower fan shroud (34) and remove from three clips on bottom of radiator (35). Let lower fan shroud rest under fan. e. Remove nut (36) and battery hold down (37) from battery tray (38). Remove battery (3) from vehicle. f. On vehicles equipped with electrical ground strap (39) attached to frame (19), remove bolt (40) and ground strap from frame. g. Remove two bolts with captive washers (41) and battery tray (38) from core support (9). h. Remove clip (42) and positive cable terminal box (43) from bracket (44). i. Remove two sheet metal screws (45) and bracket (44) from core support (9). j. Remove two bolts with captive washers (46), differential actuator (47), and bracket (48) from passenger side wheel well (49). k. Remove clip (50) and wire harness (51) from frame (19) passenger side. l. Remove four screws (52) and loosen air filter housing cover (53) from air filter housing (54).
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